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Tip #32: Regular Maintenance Check-Ups

Posted By RCI, Tuesday, August 7, 2012
Updated: Monday, May 4, 2020
Doesn't it seem like something always breaks right before, or even during, your busy season? While sometimes that is just going to happen, oftentimes breakdowns can be avoided by scheduling regular maintenance check-ups for your equipment and machinery.
 
To create a basic maintenance schedule, you can use a spreadsheet program such as Microsoft Excel and create a simple tracking sheet. Column headings could include machinery name and/or serial number while the rows list the date a check-up is needed. Then, the employee overseeing the maintenance or check-up would initial in the corresponding box. You could use the different tabs to divide out your equipment by department, or if it’s easy to fit all equipment on one tab you could use a different tab for each year. We’ve created a very basic sample to help you get started. As a starting point, we have inserted monthly checks but we recommend checking the manufacturer’s guidelines for each of your equipment to make the best plan for your company.
 
In addition to avoiding untimely breakdowns, equipment maintenance programs also ensure your product and consumer’s safety and reduce unexpected maintenance repairs. Be sure to check out this website on preventative machinery maintenance for thorough advice and reasoning for creating a complete maintenance program for your company.
 
One last thing: Don’t forget about regular check-ups of office items as well, including printers, carts, etc. You don’t want the copier or printer broken just as you’re about to print invoices for the month or reports for the year; or the two-wheel cart needed to transport product from store to store to be found with flat wheels.
 
Do you have tips for scheduling maintenance check-ups? Leave us a comment below!
 
Did you know that equipment maintenance is one of the many facets of HACCP planning? RCI members can access videos of past education sessions discussing GMP and HACCP plans on the member side of the RCI website under ‘past education sessions’.

Tags:  Candy Making  GMP's  Organizing  Owning a Business  Productivity  Quality Control 

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Tip #28: Taste Test Your Products for Flavor Consistency

Posted By RCI, Tuesday, July 10, 2012
Updated: Monday, May 4, 2020
 
Are you tempted to eat your chocolates as you walk by the packaging line? We have a great reason for you not to avoid the temptation to be a frequent taste tester of your products: quality and consistency. As the owner or manager of your candy store, you want to have complete confidence that the products you are selling are not only delicious, but that that they are the same level of quality and flavor each time.
 
Your customers expect that when they purchase a box of toffee this week and then come back a month later that they will be purchasing a product just like what they purchased before. Therefore, it’s extremely important that you regularly taste your candies to be sure they not only meet your standards but that they don’t change in flavor.
 
If you have a quality control manager, having a consistent taste testing program would be a great thing for him or her to oversee. The frequency for taste testing may vary depending on how often you produce a particular product but at least weekly would be the minimum recommendation.
 
You’ve taken the time to achieve a great flavor so take the time to be sure it’s consistently the same great flavor your customers have come to expect.

Tags:  Candy Making  GMP's  Photos  Quality Control 

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Tip #25: Candy Kitchen Storage

Posted By RCI, Tuesday, June 19, 2012
Updated: Monday, May 4, 2020
Are you trying to figure out how to avoid cross-contamination of allergens in your small space? How do you store peanuts, sugar and the rest of your ingredients and separate allergens while trying to save space? At our recent Spring Regional Institute, many of our members learned a valuable tip we’re passing along to you:
Save space by using vertical storage and keep the allergens stored on the bottom so that if there is a spill it doesn't contaminate everything else under it.
 
Take advantage of the height in your facility and store items vertically. Then, go a step further and be sure your allergens are kept on the bottom. If you spill from a bag of pecans, at least they will fall to the floor rather than all over everything under the bag on their way down. This keeps you from contaminating the sugar and other ingredients that you use on nearly all of your products, those with and without allergens. Of course, this is just one step in putting together a plan for avoiding cross-contamination of allergens, but we thought it was a great one to get you thinking about the process.

Tags:  Cleaning  GMP's  Productivity 

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Tip #17: Link Up With RCI in San Francisco

Posted By RCI, Tuesday, April 24, 2012
Updated: Monday, May 4, 2020
We’re busy planning and preparing for our upcoming Annual Convention and Industry Expo in San Francisco, June 11 through 15. This week’s tip is to join us there!
 
What can you expect at an RCI Annual Convention?
Industry Tradeshow – Meet face to face with confectionery industry suppliers and learn about the new and innovative products on the market. The tradeshow is FREE to confectionery industry professionals so print your free tradeshow ticket (insert link) and make plans to join us!
Networking – Connect with others in the industry throughout the week through a variety of networking opportunities. New this year, we have an evening set aside just for the next generation of industry leaders.
Education – We are excited to have education session topics including packaging, natural products, HACCP planning plus more. Additionally, we have a great idea-sharing session for RCI members called Candy Clinic and a question and answer session with a panel of industry experts.
Behind-the-scenes Tours – The last two days of the convention are filled with tours of area candy stores and suppliers. You’ll want to have a notebook in had because the ideas you can take back to your stores are endless.
 
For all the details and to register, visit retailconfectioners.org/annual. The early-bird discount ends May 11, so register today!

Tags:  Annual Convention  Candy Making  GMP's  Packaging  Productivity  Technology 

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Tip #8: Choosing Flooring for Your Candy Manufacturing Space

Posted By RCI, Wednesday, February 22, 2012
Updated: Monday, May 4, 2020
If you’re considering a new floor for your confectionery manufacturing facility, there are some things you’ll want to keep in mind.
 
  • Talk to your insurance company.  They might have specific suggestions.
  • Visit with the local health departments. They will freely share their requirements so you can incorporate them as you go.
  • Epoxy flooring is a good choice for sanitation and durability.
  • Cover up the wall so that there is no seam at the wall/floor juncture for dirt, etc. to build up.
This is just the tip of the iceberg when it comes to things to consider when choosing flooring for your facility but it’s a great place to start. You can learn even more by attending our Spring Regional Institute in Jacksonville and St. Augustine, Florida, April 17-20, 2012. We'll have two education sessions presented by Silliker Labs and devoted to Good Manufacturing Practices. Click here for the full schedule and how to register.
 
This list was compiled through conversations on the RCI List Serve for RCI members. Click here to learn more about joining RCI.

Tags:  GMP's  Productivity 

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